一種能(neng)提高(gao)太陽(yang)能(neng)光伏電(dian)(dian)(dian)池(chi)(chi)板(ban)(ban)組(zu)件(jian)(jian)(jian)封(feng)裝(zhuang)(zhuang)生(sheng)產效率,降低能(neng)耗(hao),減少生(sheng)產成(cheng)本(ben)的(de)(de)太陽(yang)能(neng)光伏電(dian)(dian)(dian)池(chi)(chi)板(ban)(ban)貫通(tong)式全(quan)(quan)自(zi)動(dong)(dong)層(ceng)壓(ya)(ya)機(ji)(ji)(ji)(ji),通(tong)過真(zhen)空(kong)薄(bo)膜層(ceng)壓(ya)(ya)機(ji)(ji)(ji)(ji)與常壓(ya)(ya)烘道連接(jie),把電(dian)(dian)(dian)池(chi)(chi)板(ban)(ban)組(zu)件(jian)(jian)(jian)封(feng)裝(zhuang)(zhuang)過程(cheng)實(shi)施了貫通(tong)程(cheng)序,將電(dian)(dian)(dian)池(chi)(chi)板(ban)(ban)組(zu)件(jian)(jian)(jian)的(de)(de)封(feng)裝(zhuang)(zhuang)工(gong)(gong)藝分與兩個階(jie)(jie)段(duan)和(he)三個工(gong)(gong)位(wei)來進(jin)行(xing),第一階(jie)(jie)段(duan)把電(dian)(dian)(dian)池(chi)(chi)板(ban)(ban)組(zu)件(jian)(jian)(jian)送入真(zhen)空(kong)薄(bo)膜層(ceng)壓(ya)(ya)機(ji)(ji)(ji)(ji)中(zhong),完(wan)成(cheng)電(dian)(dian)(dian)池(chi)(chi)板(ban)(ban)組(zu)件(jian)(jian)(jian)加熱(re)熔化(hua)(hua)EVA樹(shu)脂膜,抽真(zhen)空(kong)排除氣泡,薄(bo)膜施壓(ya)(ya)使電(dian)(dian)(dian)池(chi)(chi)板(ban)(ban)組(zu)件(jian)(jian)(jian)緊(jin)密貼合,升溫(wen)至145℃使電(dian)(dian)(dian)池(chi)(chi)板(ban)(ban)組(zu)件(jian)(jian)(jian)中(zhong)EVA樹(shu)脂膜開(kai)始固化(hua)(hua),完(wan)成(cheng)其一工(gong)(gong)位(wei)的(de)(de)封(feng)裝(zhuang)(zhuang)任(ren)務.第二階(jie)(jie)段(duan)是(shi)將真(zhen)空(kong)薄(bo)膜層(ceng)壓(ya)(ya)機(ji)(ji)(ji)(ji)中(zhong)的(de)(de)電(dian)(dian)(dian)池(chi)(chi)板(ban)(ban)組(zu)件(jian)(jian)(jian)相繼(ji)送入到常壓(ya)(ya)恒溫(wen)145℃的(de)(de)烘道中(zhong)的(de)(de)第二工(gong)(gong)位(wei)和(he)第三工(gong)(gong)位(wei)上完(wan)成(cheng)電(dian)(dian)(dian)池(chi)(chi)板(ban)(ban)組(zu)件(jian)(jian)(jian)中(zhong)的(de)(de)EVA樹(shu)脂膜的(de)(de)固化(hua)(hua)工(gong)(gong)作.這(zhe)兩個階(jie)(jie)段(duan)是(shi)分開(kai)的(de)(de)但又是(shi)連續(xu)進(jin)行(xing)的(de)(de),這(zhe)三個工(gong)(gong)位(wei)又是(shi)以步進(jin)方式前進(jin),實(shi)現貫通(tong)式全(quan)(quan)自(zi)動(dong)(dong)層(ceng)壓(ya)(ya)機(ji)(ji)(ji)(ji)的(de)(de)自(zi)動(dong)(dong)化(hua)(hua)過程(cheng),提高(gao)層(ceng)壓(ya)(ya)機(ji)(ji)(ji)(ji)的(de)(de)生(sheng)產效率降低了能(neng)耗(hao),減少生(sheng)產成(cheng)本(ben).層(ceng)壓(ya)(ya)機(ji)(ji)(ji)(ji)的(de)(de)日(ri)常維(wei)護(hu)中(zhong)，重要的(de)(de)維(wei)護(hu)環節是(shi)真(zhen)空(kong)系統的(de)(de)維(wei)護(hu)。智能(neng)二手層(ceng)壓(ya)(ya)機(ji)(ji)(ji)(ji)咨詢報價

奧(ao)特(te)(te)維作(zuo)為中國(guo)比(bi)較大的太(tai)陽(yang)(yang)能(neng)光(guang)伏組(zu)(zu)件(jian)封裝(zhuang)(zhuang)設(she)備制(zhi)造(zao)商(shang)，我們(men)一(yi)直致力(li)于太(tai)陽(yang)(yang)能(neng)光(guang)伏組(zu)(zu)件(jian)封裝(zhuang)(zhuang)設(she)備的研(yan)究與開發，多(duo)(duo)年來已擁有大批(pi)科(ke)研(yan)技術人員。在(zai)完全自主(zhu)研(yan)發的前(qian)提下(xia)，長期聘請多(duo)(duo)家(jia)(jia)有名大學教授和科(ke)研(yan)機構(gou)的**，與多(duo)(duo)家(jia)(jia)前(qian)列(lie)研(yan)究院和戰略合作(zuo)伙(huo)伴(ban)合作(zuo)，融匯國(guo)內(nei)外先進的技術，研(yan)制(zhi)出各系(xi)列(lie)性價比(bi)高(gao)、可靠性強、配套性好、結構(gou)穩定的太(tai)陽(yang)(yang)能(neng)光(guang)伏組(zu)(zu)件(jian)封裝(zhuang)(zhuang)設(she)備。我們(men)可以根據客戶的需(xu)求，制(zhi)作(zuo)出不(bu)同的電池組(zu)(zu)件(jian)封裝(zhuang)(zhuang)生產線,很大程度上滿足客戶需(xu)求。目前(qian)市場(chang)上二手(shou)層壓(ya)(ya)(ya)機奧(ao)特(te)(te)維品牌也占據多(duo)(duo)數。智能(neng)二手(shou)層壓(ya)(ya)(ya)機咨詢(xun)報價層壓(ya)(ya)(ya)機的壓(ya)(ya)(ya)力(li)體(ti)系(xi)由(you)壓(ya)(ya)(ya)力(li)變送器、壓(ya)(ya)(ya)力(li)控制(zhi)表面、增壓(ya)(ya)(ya)泵、手(shou)動(dong)閥(fa)、氣(qi)動(dong)閥(fa)等構(gou)成。

層(ceng)壓(ya)(ya)(ya)(ya)工(gong)藝是(shi)光伏組(zu)件(jian)生(sheng)產中較為(wei)(wei)重要的(de)(de)(de)(de)(de)(de)一個環(huan)節,在(zai)此環(huan)節中要實現EVA膠膜的(de)(de)(de)(de)(de)(de)交聯與固化(hua),直接(jie)影(ying)響組(zu)件(jian)的(de)(de)(de)(de)(de)(de)封(feng)裝(zhuang)質(zhi)量(liang).目前本(ben)行業實現層(ceng)壓(ya)(ya)(ya)(ya)工(gong)藝的(de)(de)(de)(de)(de)(de)儀器為(wei)(wei)層(ceng)壓(ya)(ya)(ya)(ya)機(ji)(ji)(ji),生(sheng)產層(ceng)壓(ya)(ya)(ya)(ya)機(ji)(ji)(ji)的(de)(de)(de)(de)(de)(de)廠家有秦皇島奧瑞特,博(bo)碩(shuo),日清紡層(ceng)壓(ya)(ya)(ya)(ya)機(ji)(ji)(ji)等(deng)等(deng).盡管各(ge)(ge)個廠家設備(bei)型號各(ge)(ge)不相同,但(dan)層(ceng)壓(ya)(ya)(ya)(ya)工(gong)藝大同小異(yi).都需要經(jing)(jing)過抽真空,加(jia)(jia)壓(ya)(ya)(ya)(ya),層(ceng)壓(ya)(ya)(ya)(ya)幾個工(gong)藝流(liu)程.本(ben)文筆(bi)者通(tong)過多年(nian)的(de)(de)(de)(de)(de)(de)實踐經(jing)(jing)驗,發現各(ge)(ge)個廠家的(de)(de)(de)(de)(de)(de)層(ceng)壓(ya)(ya)(ya)(ya)機(ji)(ji)(ji)在(zai)層(ceng)壓(ya)(ya)(ya)(ya)加(jia)(jia)壓(ya)(ya)(ya)(ya)階段都忽(hu)略(lve)了充氣速(su)度對組(zu)件(jian)的(de)(de)(de)(de)(de)(de)質(zhi)量(liang)影(ying)響.本(ben)文通(tong)過理論分(fen)析闡述了充氣速(su)度與組(zu)件(jian)產品(pin)質(zhi)量(liang)的(de)(de)(de)(de)(de)(de)關(guan)系.

層(ceng)(ceng)(ceng)(ceng)壓(ya)(ya)(ya)(ya)(ya)機(ji)(ji)(ji)(ji)發展方向設想單層(ceng)(ceng)(ceng)(ceng)層(ceng)(ceng)(ceng)(ceng)壓(ya)(ya)(ya)(ya)(ya)機(ji)(ji)(ji)(ji)和多層(ceng)(ceng)(ceng)(ceng)層(ceng)(ceng)(ceng)(ceng)壓(ya)(ya)(ya)(ya)(ya)機(ji)(ji)(ji)(ji)對比(bi)。目前市場上，較為成熟的層(ceng)(ceng)(ceng)(ceng)壓(ya)(ya)(ya)(ya)(ya)機(ji)(ji)(ji)(ji)雙(shuang)(shuang)(shuang)層(ceng)(ceng)(ceng)(ceng)層(ceng)(ceng)(ceng)(ceng)壓(ya)(ya)(ya)(ya)(ya)機(ji)(ji)(ji)(ji)，雙(shuang)(shuang)(shuang)層(ceng)(ceng)(ceng)(ceng)層(ceng)(ceng)(ceng)(ceng)壓(ya)(ya)(ya)(ya)(ya)機(ji)(ji)(ji)(ji)和十層(ceng)(ceng)(ceng)(ceng)層(ceng)(ceng)(ceng)(ceng)壓(ya)(ya)(ya)(ya)(ya)機(ji)(ji)(ji)(ji)在電(dian)耗(hao)上差(cha)不(bu)(bu)多，但十層(ceng)(ceng)(ceng)(ceng)的產能(neng)產出上要多很多，但是(shi)十層(ceng)(ceng)(ceng)(ceng)的層(ceng)(ceng)(ceng)(ceng)壓(ya)(ya)(ya)(ya)(ya)機(ji)(ji)(ji)(ji)的控制系(xi)統會很復(fu)雜(za)，故障(zhang)率(lv)相應會提(ti)高(gao)幾十倍，所以(yi)綜合評(ping)估結果：十層(ceng)(ceng)(ceng)(ceng)層(ceng)(ceng)(ceng)(ceng)壓(ya)(ya)(ya)(ya)(ya)機(ji)(ji)(ji)(ji)不(bu)(bu)比(bi)雙(shuang)(shuang)(shuang)層(ceng)(ceng)(ceng)(ceng)的實(shi)用，不(bu)(bu)過多層(ceng)(ceng)(ceng)(ceng)層(ceng)(ceng)(ceng)(ceng)壓(ya)(ya)(ya)(ya)(ya)機(ji)(ji)(ji)(ji)是(shi)一種趨勢。單腔(qiang)室(shi)(shi)(shi)層(ceng)(ceng)(ceng)(ceng)壓(ya)(ya)(ya)(ya)(ya)機(ji)(ji)(ji)(ji)與多腔(qiang)室(shi)(shi)(shi)層(ceng)(ceng)(ceng)(ceng)壓(ya)(ya)(ya)(ya)(ya)機(ji)(ji)(ji)(ji)對比(bi)。雙(shuang)(shuang)(shuang)腔(qiang)室(shi)(shi)(shi)層(ceng)(ceng)(ceng)(ceng)壓(ya)(ya)(ya)(ya)(ya)機(ji)(ji)(ji)(ji)使原來(lai)的工藝縮短了一半(ban)，兩(liang)個腔(qiang)室(shi)(shi)(shi)是(shi)串聯的，實(shi)現功能(neng)能(neng)比(bi)較簡單，故障(zhang)率(lv)不(bu)(bu)比(bi)單腔(qiang)高(gao)。雖然(ran)設備投(tou)資(zi)增加了一些，但是(shi)產能(neng)提(ti)高(gao)了50％還(huan)是(shi)值得的。層(ceng)(ceng)(ceng)(ceng)壓(ya)(ya)(ya)(ya)(ya)機(ji)(ji)(ji)(ji)在層(ceng)(ceng)(ceng)(ceng)壓(ya)(ya)(ya)(ya)(ya)工藝中的關鍵之(zhi)處是(shi)壓(ya)(ya)(ya)(ya)(ya)力的控制。

整(zheng)套(tao)層(ceng)壓(ya)(ya)(ya)機(ji)(ji)包(bao)括進料(liao)臺、控(kong)制柜(ju)、電腦顯示屏、加(jia)熱(re)站、層(ceng)壓(ya)(ya)(ya)腔體(ti)（主(zhu)機(ji)(ji)）和出料(liao)臺。層(ceng)壓(ya)(ya)(ya)的(de)主(zhu)要過程在層(ceng)壓(ya)(ya)(ya)腔體(ti)內完成(cheng)，其他機(ji)(ji)構都(dou)起到輔(fu)助作用。層(ceng)壓(ya)(ya)(ya)機(ji)(ji)腔體(ti)的(de)內部結構主(zhu)要包(bao)括上(shang)室(shi)、下室(shi)和熱(re)板(ban)。層(ceng)壓(ya)(ya)(ya)機(ji)(ji)的(de)上(shang)蓋(gai)內側(ce)有個膠皮(pi)氣(qi)囊，上(shang)室(shi)指的(de)就是這個氣(qi)囊和上(shang)蓋(gai)板(ban)之(zhi)間的(de)腔體(ti)。上(shang)蓋(gai)與熱(re)板(ban)之(zhi)間的(de)距(ju)離一般為15～30mm，周圍(wei)有密封圈，上(shang)蓋(gai)蓋(gai)下后，形成(cheng)一個密封的(de)腔體(ti)，稱為下室(shi)。底板(ban)為加(jia)熱(re)板(ban)，加(jia)熱(re)板(ban)上(shang)為由耐高(gao)溫的(de)聚四氟乙(yi)烯高(gao)溫布做成(cheng)的(de)傳(chuan)輸帶。層(ceng)壓(ya)(ya)(ya)機(ji)(ji)的(de)層(ceng)壓(ya)(ya)(ya)面積：4600×2400mm。本(ben)地二(er)手層(ceng)壓(ya)(ya)(ya)機(ji)(ji)設備廠家

真空度的(de)高(gao)低會直接影(ying)響到(dao)實際(ji)生產中(zhong)對于(yu)整個氣泡(pao)控制的(de)能力。智(zhi)能二手(shou)層壓機咨詢(xun)報(bao)價

國(guo)產(chan)層(ceng)(ceng)(ceng)壓(ya)(ya)(ya)機(ji)(ji)開(kai)始大多(duo)(duo)采(cai)(cai)用(yong)油加(jia)(jia)熱方式(shi)，現在多(duo)(duo)采(cai)(cai)用(yong)電加(jia)(jia)熱方式(shi)。層(ceng)(ceng)(ceng)壓(ya)(ya)(ya)機(ji)(ji)的(de)真(zhen)(zhen)(zhen)空度(du)主要由真(zhen)(zhen)(zhen)空泵控制，抽(chou)真(zhen)(zhen)(zhen)空的(de)方式(shi)有(you)多(duo)(duo)種，如旋片泵和(he)(he)羅(luo)茲泵組(zu)合抽(chou)真(zhen)(zhen)(zhen)空，更高級的(de)有(you)采(cai)(cai)用(yong)旋桿(gan)泵和(he)(he)羅(luo)茲泵組(zu)合實現抽(chou)真(zhen)(zhen)(zhen)空。層(ceng)(ceng)(ceng)壓(ya)(ya)(ya)機(ji)(ji)根(gen)據(ju)(ju)(ju)操作方式(shi)，又可(ke)(ke)(ke)分(fen)(fen)為(wei)(wei)手動(dong)(dong)層(ceng)(ceng)(ceng)壓(ya)(ya)(ya)機(ji)(ji)、半(ban)自動(dong)(dong)層(ceng)(ceng)(ceng)壓(ya)(ya)(ya)機(ji)(ji)和(he)(he)全自動(dong)(dong)層(ceng)(ceng)(ceng)壓(ya)(ya)(ya)機(ji)(ji)；根(gen)據(ju)(ju)(ju)腔(qiang)(qiang)(qiang)體的(de)熱板大小，又可(ke)(ke)(ke)分(fen)(fen)為(wei)(wei)一(yi)(yi)(yi)壓(ya)(ya)(ya)一(yi)(yi)(yi)（以(yi)(yi)常(chang)規(gui)60片電池串聯(lian)成(cheng)的(de)270W組(zu)件為(wei)(wei)基礎，一(yi)(yi)(yi)次層(ceng)(ceng)(ceng)壓(ya)(ya)(ya)一(yi)(yi)(yi)塊組(zu)件）、一(yi)(yi)(yi)壓(ya)(ya)(ya)三、一(yi)(yi)(yi)壓(ya)(ya)(ya)四；根(gen)據(ju)(ju)(ju)工作腔(qiang)(qiang)(qiang)個數(shu)，可(ke)(ke)(ke)以(yi)(yi)分(fen)(fen)為(wei)(wei)單(dan)腔(qiang)(qiang)(qiang)層(ceng)(ceng)(ceng)壓(ya)(ya)(ya)機(ji)(ji)和(he)(he)雙腔(qiang)(qiang)(qiang)層(ceng)(ceng)(ceng)壓(ya)(ya)(ya)機(ji)(ji)。單(dan)腔(qiang)(qiang)(qiang)層(ceng)(ceng)(ceng)壓(ya)(ya)(ya)機(ji)(ji)只有(you)一(yi)(yi)(yi)個加(jia)(jia)熱腔(qiang)(qiang)(qiang)，層(ceng)(ceng)(ceng)壓(ya)(ya)(ya)一(yi)(yi)(yi)次完成(cheng)；雙腔(qiang)(qiang)(qiang)層(ceng)(ceng)(ceng)壓(ya)(ya)(ya)機(ji)(ji)有(you)前(qian)后兩段加(jia)(jia)熱腔(qiang)(qiang)(qiang)體，可(ke)(ke)(ke)以(yi)(yi)實現兩步層(ceng)(ceng)(ceng)壓(ya)(ya)(ya)，不(bu)但(dan)節約空間，還能(neng)提高產(chan)能(neng)，并且可(ke)(ke)(ke)以(yi)(yi)一(yi)(yi)(yi)段層(ceng)(ceng)(ceng)壓(ya)(ya)(ya)采(cai)(cai)用(yong)低(di)溫，以(yi)(yi)便較(jiao)(jiao)好(hao)地抽(chou)真(zhen)(zhen)(zhen)空，避免產(chan)生氣泡，二段層(ceng)(ceng)(ceng)壓(ya)(ya)(ya)采(cai)(cai)用(yong)高溫，以(yi)(yi)達到快速交聯(lian)的(de)效果。另外層(ceng)(ceng)(ceng)壓(ya)(ya)(ya)機(ji)(ji)還可(ke)(ke)(ke)根(gen)據(ju)(ju)(ju)所(suo)(suo)壓(ya)(ya)(ya)層(ceng)(ceng)(ceng)數(shu)分(fen)(fen)為(wei)(wei)單(dan)層(ceng)(ceng)(ceng)層(ceng)(ceng)(ceng)壓(ya)(ya)(ya)機(ji)(ji)和(he)(he)多(duo)(duo)層(ceng)(ceng)(ceng)壓(ya)(ya)(ya)機(ji)(ji)。圖(tu)4-13所(suo)(suo)示(shi)為(wei)(wei)不(bu)同層(ceng)(ceng)(ceng)壓(ya)(ya)(ya)機(ji)(ji)結構圖(tu)。層(ceng)(ceng)(ceng)壓(ya)(ya)(ya)機(ji)(ji)的(de)生產(chan)企(qi)業(ye)較(jiao)(jiao)多(duo)(duo)，國(guo)內廠家(jia)主要有(you)秦皇(huang)島(dao)奧瑞特、上海申科、秦皇(huang)島(dao)博(bo)碩(shuo)光(guang)電、秦皇(huang)島(dao)瑞晶，國(guo)外主要有(you)Meiya、3S、日清紡(fang)等。智(zhi)能(neng)二手層(ceng)(ceng)(ceng)壓(ya)(ya)(ya)機(ji)(ji)咨詢報價(jia)

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